涂鍍過程中鋅鋁涂鍍和鋅基涂鍍的區別

涂(tu)鍍(du)板(ban)是(shi)(shi)兩(liang)個品種,涂(tu)層(ceng)板(ban)和鍍(du)層(ceng)板(ban)的簡稱。鍍(du)層(ceng)板(ban)中最(zui)常用的是(shi)(shi)鍍(du)鋅薄板(ban)。鍍(du)鋅板(ban)是(shi)(shi)指表(biao)面(mian)鍍(du)有一(yi)層(ceng)鋅的鋼板(ban)。鍍(du)鋅是(shi)(shi)一(yi)種經常采用的經濟而有效的防腐方法。全(quan)世界(jie)鋅產量的一(yi)半左右均用于此(ci)種工藝。

鍍層(ceng)板還(huan)包(bao)括鍍錫板(馬口鐵)、鍍鋁鋅等

涂(tu)(tu)(tu)層(ceng)板(ban)(ban)(ban),叫彩(cai)涂(tu)(tu)(tu)板(ban)(ban)(ban)也(ye)叫有機涂(tu)(tu)(tu)層(ceng)板(ban)(ban)(ban)或(huo)預(yu)(yu)涂(tu)(tu)(tu)鋼板(ban)(ban)(ban),它是以金屬卷材(cai)(cai)(冷軋板(ban)(ban)(ban)、熱鍍鋅板(ban)(ban)(ban)、鍍鋁板(ban)(ban)(ban)、高鋁合金板(ban)(ban)(ban)、不(bu)銹(xiu)鋼板(ban)(ban)(ban)等)為(wei)基材(cai)(cai),在(zai)(zai)表面涂(tu)(tu)(tu)敷(fu)或(huo)層(ceng)壓各種(zhong)有機涂(tu)(tu)(tu)料(liao)或(huo)塑(su)料(liao)薄膜而成。由于(yu)它是在(zai)(zai)冶金工(gong)(gong)廠完成表面涂(tu)(tu)(tu)層(ceng)的卷材(cai)(cai),可供用(yong)(yong)戶直接加(jia)工(gong)(gong)成產品(pin),所以也(ye)稱預(yu)(yu)涂(tu)(tu)(tu)卷材(cai)(cai)。2 彩(cai)涂(tu)(tu)(tu)行(xing)業(ye)的發展1935年美國建(jian)(jian)立了(le)第一條連續涂(tu)(tu)(tu)層(ceng)鋼板(ban)(ban)(ban)線,近20年來彩(cai)涂(tu)(tu)(tu)板(ban)(ban)(ban)生(sheng)(sheng)產業(ye)以建(jian)(jian)筑工(gong)(gong)業(ye)為(wei)突破(po)口得(de)到了(le)迅速發展,產量不(bu)斷(duan)增加(jia)。目前全世界(jie)已有 400多條彩(cai)涂(tu)(tu)(tu)板(ban)(ban)(ban)生(sheng)(sheng)產線,生(sheng)(sheng)產能力超過(guo) 1 800萬(wan)t。彩(cai)涂(tu)(tu)(tu)板(ban)(ban)(ban)已廣泛用(yong)(yong)于(yu)建(jian)(jian)筑業(ye)、家用(yong)(yong)電器、家具和辦(ban)公器具等領域。20世紀 60年代初這(zhe)一產品(pin)就(jiu)在(zai)(zai)我國引(yin)進應用(yong)(yong)。

鋅鋁涂鍍采用由片狀鋅粉、片狀鋁粉和有機載體構成的無鉻涂料,對金屬表面進行刷涂或噴涂處理。涂裝過程無需熱固化,工藝成本較低,無環境污染。涂層的干膜金屬含量大于70%,等效鋅含量大于90%(等體積鋅粉替換鋁粉計算),使防腐涂層具有導電性,電極電位為-980mv,對鋼構件具有陰極保護作用。鋅鋁涂鍍采用的超細片狀鋅粉和鋁粉其平均厚度100納米,平均直徑小于10微米,與改性環氧樹脂形成綜合屏蔽的作用,阻礙和延長了氣體、液體的滲入路徑,為鋼構件提供了良好的屏蔽保護,同時也降低了涂層有效厚度。片狀鋅鋁粉的熱傳導作用,使其涂層導熱率要優于傳統的防腐涂料。
鋅(xin)基涂(tu)(tu)(tu)鍍是(shi)國際上在重防(fang)(fang)腐(fu)(fu)領域中應用(yong)最多效(xiao)果最好的金屬(shu)表面(mian)防(fang)(fang)腐(fu)(fu)涂(tu)(tu)(tu)層(ceng)材料,該(gai)產品所用(yong)鋅(xin)粉(fen)純度高,鋅(xin)粉(fen)載體配方合(he)理(li),使用(yong)方便(bian)無環境污染。國外對(dui)鋅(xin)基涂(tu)(tu)(tu)鍍涂(tu)(tu)(tu)料定性為(wei)(wei)“防(fang)(fang)腐(fu)(fu)保(bao)護冷膜鍍鋅(xin)”。該(gai)技(ji)術起始(shi)于比(bi)利時,被命名為(wei)(wei)Zinga。后(hou)成為(wei)(wei)全世界工(gong)業領域里最具有競(jing)爭能力的高質量防(fang)(fang)腐(fu)(fu)保(bao)護產品。